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Air Feed Mylar Tape Applicator
The following illustrations are a generic terminal representation and not an exact image of any terminal listed in the
scope.
CRIMP SPECIFICATIONS
Wire Size
“X” Dimension Conductor Crimp
Pull Force Minimum
AWG
22
20
18
mm2
0.35
0.50
0.80
Mean Go No Go
In. mm In. mm In. mm
.090 2.29 .088 2.24 .092 2.34
.094 2.38 .092 2.34 .096 2.44
.098 2.45 .095 2.41 .103 2.62
Lbs
8
13
20
N
35.6
57.8
90.0
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Tool Calibration
To recalibrate this applicator, make sure the power is completely shut off on the press.
1. The Mini-Mac applicator must be properly installed in the
press.
2. Crimping dies must be properly installed in the Mini-Mac
applicator.
3. The recommended method of measuring the crimp height of
the conductor dies is the soft metal slug method, (See
Figure 2).
CONDUCTOR
CRIMP DIE
E2
USE SOFT METAL
SLUG METHOD
4. The slug must have a diameter 0.51mm (.020”) larger than
the “X” No Go dimension before crimping.
5. Place the soft metal slug (solder) into the nest of the bottom
die and crimp (by hand cycling the press) similar to a
terminal. The crimp height can be measured with a blade
type micrometer or dial caliper, (Dimension “X”).
6. Adjustment of the crimp height can be accomplished by
indexing the conductor cam. The letter “A” gives the loosest
position and “K” gives the tightest position. A total
adjustment of 0.50mm (.020”) can be achieved by adjusting
the conductor cam.
“X” CRIMP
HEIGHT
E1
CRIMP PROFILE
Use soft metal slug (solder) method to measure the
“X” dimension. Verify tooling crimp height
calibration by referring to the Go/No Go dimensions
shown in the chart below.
Figure 2
Note : If the crimp height is too tight on the setting “A”, check the shut height of the press. See the Industrial Mini-
Mac Applicator Manual Section 2.1 for adjustments.
Doc No. ATS-638857000
Revision: D
Release Date: 12-08-04
Revision Date: 05-24-12
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